SPAWANIE - Welding Complete, 2nd Edition Techniques, Project Plans & Instructions.pdf

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WELDING
COMPLETE
2
ND
EDITION
TECHNIQUES, PROJECT PLANS
& INSTRUCTIONS
MICHAEL A. REESER
© 2009, 2017 Quarto Publishing Group USA Inc.
First published in 2009 by Creative Publishing international, an imprint of The Quarto Group,
401 Second Avenue North, Suite 310, Minneapolis, MN 55401 USA. This edition published 2017 by
Cool Springs Press. Telephone: (612) 344-8100 Fax: (612) 344-8692
quartoknows.com
Visit our blogs at quartoknows.com
All rights reserved. No part of this book may be reproduced in any form without written
permission of the copyright owners. All images in this book have been reproduced with the
knowledge and prior consent of the artists concerned, and no responsibility is accepted by
producer, publisher, or printer for any infringement of copyright or otherwise, arising from the
contents of this publication. Every effort has been made to ensure that credits accurately comply
with information supplied. We apologize for any inaccuracies that may have occurred and will
resolve inaccurate or missing information in a subsequent reprinting of the book.
Cool Springs Press titles are also available at discount for retail, wholesale, promotional,
and bulk purchase. For details contact the Special Sales Manager by email at specialsales@
quarto.com or by mail at The Quarto Group, 401 Second Avenue North, Suite 310, Minneapolis,
MN 55401 USA.
10 9 8 7 6 5 4 3 2 1
ISBN: 978-1-59186-691-6
Digital edition: 978-0-76035-774-3
Softcover edition: 978-1-59186-691-6
Library of Congress Cataloging-in-Publication Data
Names: Cool Springs Press, author. | Creative Publishing International,
author.
Title: Welding complete.
Description: 2nd edition. | Minneapolis : Cool Springs Press, 2017. | “First
published in 2009 by Creative Publishing international, an imprint of
Quarto Publishing Group USA Inc.”--Verso title page. | Includes
bibliographical references and index.
Identifiers: LCCN 2016059357 | ISBN 9781591866916 (plc)
Subjects: LCSH: Welding.
Classification: LCC TS227 .W357 2017 | DDC 739/.14--dc23
LC record available at https://lccn.loc.gov/2016059357
Acquiring Editor: Todd Berger
Project Manager: Alyssa Bluhm
Art Director: Brad Springer
Book Designer: Simon Larkin
Layout: Rebecca Pagel
Photography: rau+barber
Edition Editor: Mark Schwendeman
Printed in China
CONTENTS
Introduction
..............................................................................5
Basics
.........................................................................................9
Safety
................................................................................10
Metal Basics
....................................................................12
Metal Shapes & Sizes
...................................................13
Purchasing Metals
.........................................................15
Metal Cleaning & Preparation
.....................................16
Setting Up the Welding Shop
.......................................17
Shop Tools
.......................................................................18
Metal Repair
....................................................................20
Techniques
..............................................................................23
Mechanical Cutting
........................................................24
Plasma Arc Cutting (PAC)
............................................25
Oxyacetylene Cutting (OAC)
.........................................33
Shaping
...........................................................................37
Finishing
..........................................................................38
Oxyacetylene Welding (OAW)
.......................................40
Electricity for Welding
...................................................52
Shielded Metal Arc Welding (SMAW)
.........................54
Gas Metal Arc Welding (GMAW/MIG)
.........................58
Gas Tungsten Arc Welding (GTAW/TIG)
.....................68
WELDING PROJECTS
.............................................................79
Shop
..........................................................................................81
Rolling Welding Curtain
................................................82
Welding Table
..................................................................85
Welding Cart with Cylinder Rack & Angled Top
.......88
Cylinder Cart
...................................................................91
Grinder Stand
.................................................................94
Portable Welding Table
.................................................96
Saw Stand
......................................................................102
Home Décor
..........................................................................109
Coffee Table Base
........................................................110
Wine Rack
......................................................................112
Swivel Mirror
.................................................................114
Coat Rack
.......................................................................120
Room Divider
................................................................124
Iron Cross
......................................................................128
Nesting Tables
..............................................................132
Swing-Away Coat Hooks
.............................................136
Nightstand
.....................................................................138
Fireplace Candelabrum
..............................................142
Magazine Rack
.............................................................144
Folding Laptop/Meal Table
.........................................146
Angled Metal Shelves
..................................................148
Wall-Mounted Shelf
.....................................................152
Étagère
...........................................................................156
Corner Étagère
.............................................................162
Outdoor Life
..........................................................................167
Truck Rack
.....................................................................168
Trailer Frame
................................................................174
Stair Railing
..................................................................182
Gate
.................................................................................186
Outdoor Angled Firepit with Floor
............................188
Vineyard Trellis
.............................................................194
Arch & Gate
...................................................................198
Gazebo
............................................................................204
Arbor
...............................................................................210
Patio Bench
...................................................................215
Garden Tube Waterfall
................................................220
Appendix: Additional Plans
...............................................225
Glossary
.................................................................................234
Resources & Photo Credits
...............................................236
Index
.......................................................................................238

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