MR406ESPACE4.pdf

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4
Panelwork
40A
GENERAL INFORMATION
FRONT UPPER STRUCTURE
42A
X81, and DOCUMENTATION PHASE 2
JUNE 2009
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the manufacturer in
the production of the various component units and accessories from which the vehicles are
constructed".
All rights reserved by Renault.
Copying or translating, in part or in full, of this document or use of the service part reference
numbering system is forbidden without the prior written authority of Renault.
EDITION ANGLAISE
© Renault s.a.s 2007
ESPACE IV PHASE II - Section 4 ContentsPages
ESPACE IV PHASE II - Section 4
Contents
Pages
40A
GENERAL INFORMATION
Structural bodywork
documentation: Use
40A-1
42A
FRONT UPPER STRUCTURE
Dashboard cross member:
Removal - Refitting
42A-1
GENERAL INFORMATION
Structural bodywork documentation: Use
USING THE BODYWORK DOCUMENTATION
a
This document only gives information on parts which
are detailed in a Technical Note or in supplementary
information:
- Dashboard cross member ( (see
42A, Front upper
structure, Dashboard cross member: Removal -
Refitting,
page
42A-1)
).
For any information concerning the parts detailed in
Section 4: Panelwork, see
MR 362 Bodywork.
40A
40A-1
FRONT UPPER STRUCTURE
Dashboard cross member: Removal - Refitting
Special tooling required
Car. 1765
Bolt for repositioning the play
compensation bushes of the
dashboard cross member
42A
Tightening torquesm
dashboard cross mem-
ber side bolt (5)
dashboard cross mem-
ber bolts (6)
21 Nm
21 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
Remove:
- the front doors (see
MR 362, Bodywork, 47A,
Side doors, Front side door),
- the dashboard (see
57A, Interior equipment,
Dashboard: Removal - Refitting),
- the steering column (see
MR 405 Mechanical,
36A, Steering assembly, Steering column: Re-
moval-Refitting).
a
Remove:
- the UCH bolts (3) ,
- the UCH,
- the voice synthesiser unit bolt (4) ,
- the voice synthesiser unit.
a
Unclip the different wiring harnesses.
100033
100109
a
Remove:
- the centre plate bolts (1) ,
- the centre plate nuts (2) ,
- the centre plate.
42A-1
FRONT UPPER STRUCTURE
Dashboard cross member: Removal - Refitting
II - OPERATION FOR REMOVAL OF PART
CONCERNED
42A
100956
100968
a
Fit the
(Car. 1765)
as far as the stop (9) .
a
Screw the rod (8) onto the tool body (9) as far as the
stop.
a
Firmly lock the tool body (9) in the same way as a
lock nut against the dashboard cross member nut
while holding the hexagonal head of bolt (8) .
a
Remove:
- the dashboard cross member side bolt (5) ,
- the dashboard cross member bolts (6) from both si-
des of the vehicle.
WARNING
Do not loosen the guide pins (7) located on the
A-pillar sections, to avoid losing the geometric
positioning of the cross member.
This is determined in the factory during assembly
of the body and cannot be repositioned during
repairs.
100958
a
Unscrew the rod
(8)
and the tool body
(9)
simulta-
neously as far as the stop and tighten it gently (du-
ring this operation, the dashboard cross member
nut, which has a left-hand thread, screws into the
dashboard cross member and releases it from the A-
pillar).
42A-2

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